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New robotized assembly technique.

The high-precision assembly technique used to assemble our system is based on a new low-cost patented optical holder, which was developed at the Institut de Systèmes Robotiques in Lausanne.

These holder possess three hemispherical feet, which are bent to remain in contact with the base. Once the optical element is perfectly aligned, thanks to a high precision robot, the three feet are welded simultaneously by three laser beams.

 

 

a) The robot arm grips the holder

b) The optics is aligned accurately thanks to the precision of the robot arm. The three feet are deformed to remain in contact with the base.

c) Three laser beams weld simultaneously the feet of the holder to the base.

d) The robot arm releases the holder.

Technical characteristics:

Position accuracy:

< ± 0.7 mm

Angular accuracy:

< ± 0.2 mrad

Rigidity:

> 0.25 N/m m

Eigen frequency:

> 1.5 KHz

Mechanical resistance:

>100g standard

up to 3000g reinforced

This technology is patented by Leica Geosystems. A parent miniaturized optical assembly technique called TRIMO-SMD has been developed and is being commercialized by Leica Geosystems. Here is further technical information (pdf 520K).

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Optical System

New assembly technique

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References

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